Kayan aikin yanke shine mabuɗin kayan aiki da masana'anta

Kayan aikin yanke shine mabuɗin kayan aiki da masana'anta.Yayin da ingancin masana'antu da buƙatun inganci ke ci gaba da ƙaruwa, masu ba da kayayyaki za su yi amfani da kayan aikin musamman na musamman don biyan buƙatun aikace-aikacen abokin ciniki daban-daban.
Gudun sauri da lokacin zagayowar lokaci suna ƙara zama mahimmanci a cikin kayan aiki da masana'anta.Yankewar zamani da hanyoyin niƙa suna ba da babbar dama don haɓaka lokacin samarwa kuma suna iya maye gurbin gabaɗayan matakin sarrafawa gaba ɗaya.Duk da haka, daidaito da ingancin saman su ma suna da mahimmanci.Musamman lokacin da kunkuntar kunkuntar kwanon rufi da cavities dole ne a yanke, buƙatun masu yankan niƙa suna da girma sosai.
Abubuwan musamman da galibi masu wuyar gaske da za a sarrafa su cikin kayan aiki da yin gyare-gyare suna buƙatar daidaitattun kayan aikin ƙwararru da wuyar yankewa.Sabili da haka, kamfanonin da ke kera kayan aiki da ƙira suna buƙatar kayan aiki masu inganci waɗanda ke tabbatar da cikakken amincin tsari.Suna buƙatar kayan aikin su don samar da mafi girman matakin daidaito, tsawon rayuwar kayan aiki, mafi ƙarancin lokacin saitawa, kuma ba shakka suna buƙatar samar da su a farashi mai tsada.Wannan shi ne saboda masana'anta na zamani na fuskantar matsin lamba don ƙara yawan aiki.Ci gaba da ci gaba ta atomatik yana da babban taimako wajen cimma wannan burin.Kayan aikin yankan da aka yi amfani da su a cikin tsarin aiki na atomatik dole ne su ci gaba da kasancewa tare da waɗannan abubuwan da suka faru don saduwa da manyan bukatun abokan ciniki dangane da sauri, kwanciyar hankali, sassauci da amincin samarwa.
Duk wanda yake so ya inganta ingantaccen farashi na sarrafa su ya kamata ya kula da yawan aiki na gaba ɗaya.
Wannan na iya adana farashi, masana'antun kayan aikin LMT Tools sun yi imani.Sabili da haka, manyan kayan aikin yanke kayan aiki waɗanda ke tabbatar da ƙimar cirewar ƙarfe mai ƙarfi da matsakaicin amincin tsari yana da mahimmanci.Tare da Multiedge T90 PRO8, kamfanin yana samar da ingantaccen bayani don ayyukan milling kafada.
LMT Tools' Multiedge T90 PRO8 tangential indexable saka milling tsarin kafa ma'auni cikin sharuddan yi da kuma tsada-tasiri.(Madogararsa: LMT Tools)
Multiedge T90 PRO8 ne mai tangential saka milling tsarin, kowane saka yana da jimlar takwas samuwa yankan gefuna.Yanke kayan, geometries da coatings ne musamman dace da machining karfe (ISO-P), jefa baƙin ƙarfe (ISO-K) da bakin karfe (ISO-M), kuma an tsara don m inji da Semi-kammala aikace-aikace.Matsayin shigarwa na tangential na ruwan wukake yana tabbatar da kyakkyawan wurin tuntuɓar lamba da ƙimar ƙarfi, ta haka yana tabbatar da matsakaicin kwanciyar hankali.Yana iya tabbatar da amincin tsari ko da a high karfe kau rates.Matsakaicin diamita na kayan aiki zuwa adadin hakora, haɗe tare da ƙimar abinci mai girma da za a iya cimma, na iya cimma waɗannan ƙimar kau da ƙarfe.Sabili da haka, an sami ɗan gajeren lokacin sake zagayowar, don haka rage jimlar farashin tsari ko farashin kowane sashi.Yawan yankan gefuna a kowane saka kuma yana taimakawa wajen haɓaka ingantaccen tsarin niƙa.Tsarin ya haɗa da jikin mai ɗaukar kaya a cikin kewayon 50 zuwa 160 mm da shigar da matsawa kai tsaye tare da zurfin yankan har zuwa mm 10.Tsarin hatimi baya buƙatar niƙa yayin aikin samarwa, don haka rage girman sake aikin hannu.
Rage lokacin sake zagayowar yana rinjayar yawan aiki kai tsaye don haka ribar kamfani.Kamfanin ya yi iƙirarin cewa masu siyar da CAM yanzu suna haɓaka hawan keke don masu yankan baka na madauwari.Walter ya gabatar da sabon MD838 Supreme and MD839 Supreme series end mills, wanda zai iya rage lokacin sake zagayowar da kashi 90%.A ƙarshe, sabon kayan aikin sashin baka na iya rage lokacin sake zagayowar ta hanyar haɓaka matakin kayan aiki sosai.Idan aka kwatanta da ƙwanƙwasa ƙarshen ƙwallon ƙwallon ƙafa, waɗanda galibi ana ja da su lokacin da ake amfani da su zuwa milling ɗin bayanan martaba a cikin saurin 0.1 mm zuwa 0.2 mm, masu yankan yanki na arc na iya cimma ƙimar koma baya na 2 mm ko sama, dangane da zaɓin Diamita na kayan aiki da radius na flank kayan aiki.Wannan bayani yana rage motsin hanyar kayan aiki, don haka ya rage lokacin sake zagayowar.Sabuwar MD838 Supreme and MD839 Supreme series iya shiga dukan ruwa tsawon, inganta kayan cire kudi, inganta surface gama da kuma mika kayan aiki rayuwa.Za a iya amfani da masu yankan sassa biyu na yanki na niƙa na WJ30RD don sarrafa ƙarfe da kayan ƙarfe.Hakanan ana samun waɗannan kayan aikin a matakin Walter's WJ30RA don ingantaccen machining na bakin karfe, titanium da makin gami mai jure zafi.Saboda haɓakar lissafi na musamman, waɗannan masu yankan niƙa guda biyu suna da kyau don kammalawa da ƙarewa na sassa tare da ganuwar tudu, manyan cavities, saman prismatic da radis miƙa mulki.Walter ya ce wannan jerin aikace-aikace da kayan aiki sun sa MD838 Supreme da MD839 Supreme High manufa don ingantaccen karewa a fagen ƙirar ƙira da ƙira.
Abubuwan da ke da wahala-zuwa na'ura kamar bakin karfe da gawa mai zafi ana amfani da su sau da yawa a masana'antar ƙira kuma suna haifar da ƙalubale na musamman.Dormer Pramet kuma ya ƙara wasu sabbin samfura zuwa jerin sa da aka tsara don gudanar da waɗannan ayyuka.Its sabon ƙarni m carbide biyar ruwa karshen niƙa an tsara su don tsauri milling a general machining da mold aikace-aikace.S7 m carbide milling abun yanka jerin samar da Dormer Pramet ya rufe da fadi da kewayon ayyuka a daban-daban karfe, jefa baƙin ƙarfe da wahala-to-inji kayan (ciki har da bakin karfe da super alloys).Kamfanin ya yi iƙirarin cewa ƙimar ciyarwar sabuwar ƙarar S770HB, S771HB, S772HB da S773HB ya kai kashi 25% sama da na na'urar yankan sarewa.Duk samfuran suna da ingantacciyar kusurwar rake don cimma aikin yanke santsi da rage haɗarin taurin aiki.Rufin AlCrN na iya samar da kwanciyar hankali na thermal, rage juzu'i, kyakkyawan juriya da juriya mai tsayi, yayin da ƙaramin radius na kusurwa da ƙirar ƙira na iya ba da kwanciyar hankali da haɓaka rayuwar kayan aiki.
Ga cibiyar injina mai axis biyar, masana'anta iri ɗaya sun haɓaka injin ƙarshen ganga mai ci gaba.A cewar kamfanin, sabon kayan aiki na S791 yana da kyakkyawan ingancin ƙasa kuma ya dace da kammalawa da ƙarewa na karfe, bakin karfe, simintin ƙarfe da maɗauran zafin jiki.Shine zane na farko irinsa a cikin jerin Dormer na kamfanin kuma ya haɗa da radius na hanci don niƙa fillet, da kuma mafi girman nau'i na tangential don lankwasa da injin bango mai zurfi.
Idan aka kwatanta da masana'antun ƙwallon ƙafa na gargajiya, kayan aikin mai siffar ganga suna ba da ƙarin zoba, cimma babban yanki mai lamba tare da kayan aikin, tsawaita rayuwar kayan aiki da rage lokacin sake zagayowar.A cewar masana'anta, ƙarancin wucewar da ake buƙata, guntun lokacin mashin ɗin, yayin da ake ci gaba da fahimtar duk fa'idodin gama gari masu alaƙa da ƙwararrun ƙwallon ƙafa.A cikin wani misali na baya-bayan nan, lokacin yin aiki tare da sigogi iri ɗaya, injin ƙarshen cylindrical yana buƙatar wucewa 18 kawai, yayin da sigar ƙarshen ƙwallon yana buƙatar wucewa 36.
Cikakken sabon layin samar da Aluflash ya haɗa da 2A09 2-baki na tsawon madauri na ƙarshen madauri na yau da kullun.(Madogararsa: ITC)
A gefe guda, lokacin da aluminum shine kayan zaɓi, jerin Aluflash na ITC yana ba da garantin babban aiki.Sabon jerin niƙa na ƙarshe shine mai yankan niƙa iri-iri, mai kyau don yin ramuka, niƙa mai ƙarfi, niƙa ta gefe, niƙa niƙa, tsaka-tsaki, niƙa mai ƙarfi da karkace.Wannan jerin za su iya kawar da girgizawa da gudu a mafi girma gudu da kuma ciyar rates, ciki har da biyu- da uku-uku m carbide karshen niƙa tare da diamita na 1 to 25 mm.Gaggauta aiwatar da hukuncin kisa
Sabuwar Aluflash yana ba da damar kusurwoyi masu gangara kuma yana haɗa sabbin fasahohi da yawa don saduwa da manyan buƙatun niƙa mai girma.Aluflash ya gabatar da sarewar guntu mai siffar W don inganta ƙirƙira guntu da ƙaurawar guntu, ta yadda za a haɓaka kwanciyar hankali da rage ƙarfin yankewa.Ƙaddamar da wannan shine mahimmancin parabolic, wanda ke inganta kwanciyar hankali na kayan aiki, yana rage yiwuwar karkatarwa da lalacewa, kuma yana inganta ƙarewa.Aluflash kuma yana da tine biyu ko sau uku, dangane da ko abokin ciniki ya zaɓi bambance-bambance mai kaifi biyu ko uku.Gaban yankan gaba yana ƙara haɓaka ikon cire guntu, ta haka yana haɓaka ikon sarrafa gangara da ikon sarrafa Z-axis.
PCD mai yankan niƙa tare da zaɓin "alurar sanyi", wanda za'a iya amfani dashi zuwa matsakaicin yawan samar da mashin ɗin aluminium (Source: Lach Diamant)
Idan ya zo ga sarrafa aluminum, Lach Diamant ya sake nazarin shekaru 40 na gwaninta.Hakan ya fara ne a cikin 1978, lokacin da aka samar da yanke-daidaitaccen yanki na PCD na farko a duniya, kusurwar shaft ko kwane-kwane ga abokan ciniki a cikin itace, kayan daki, robobi da masana'antar hada abubuwa.A tsawon lokaci, tare da ci gaba da ci gaba da kayan aikin injin CNC, kayan yankewa na polycrystalline lu'u-lu'u (PCD) na kamfanin ya zama mafi kyawun kayan haɓaka don samar da taro da sarrafa kayan aikin aluminum da sassa masu haɗaka a cikin masana'antar kera motoci da kayan haɗi.
Babban aikin niƙa na aluminium yana buƙatar kariya ta musamman don yankan lu'u-lu'u don hana haɓakar zafin da ba dole ba.Don magance wannan matsala, Lach Diamant ya haɗu da Audi don haɓaka tsarin "alurar sanyi".A cikin wannan sabuwar fasaha, jet mai sanyaya daga kayan aikin jigilar kai tsaye ana watsa shi zuwa kwakwalwan da aka samar ta hanyar yankan lu'u-lu'u.Wannan yana kawar da haɓakar zafi mai cutarwa.Wannan bidi'a ta sami lambar haƙƙin mallaka kuma ta sami lambar yabo ta Hessian Innovation Award.Tsarin “alurar sanyi” shine mabuɗin PCD-Monoblock.PCD-Monoblock babban kayan aikin niƙa ne wanda ke ba da damar masana'antun don samun mafi kyawun fa'ida daga sarrafa aluminum HSC/HPC.Wannan bayani yana ba da damar iyakar nisa na samuwan yankan PCD don amfani da abinci.
Horn yana faɗaɗa tsarin niƙan sa na M310 don niƙa da yankan ramin.(Madogararsa: Horn/Sauerman)
Tare da fadada kewayon kayan aikin da aka yi amfani da su don niƙa da ramin ramuka, Paul Horn yana amsa buƙatun mai amfani don ingantaccen sarrafa zafin da aka samar a lokacin mashin ɗin.Kamfanin yanzu yana ba da tsarin niƙa na M310 tare da wadatar sanyaya na ciki don jikin mai yankewa.Kamfanin ya faɗaɗa mai yankan niƙa da jerin abubuwan yankan niƙa tare da sabon jikin kayan aiki, yana tsawaita rayuwar sabis na abubuwan da za a iya sakawa, ta haka rage farashin kayan aiki.Tun da ba a canja wurin zafi daga yankin yanke zuwa ɓangaren ba, wadatar mai sanyaya na ciki kuma na iya inganta daidaiton niƙa.Bugu da ƙari, tasirin ƙwanƙwasa na coolant haɗe tare da lissafin lissafi na yankan gefen yana rage halin kwakwalwan kwamfuta don makale a cikin zurfin rami.
Horn yana ba da nau'ikan yankan niƙa iri biyu da kayan aikin tsinke.Abun yankan dunƙule-cikin niƙa yana da diamita daga 50 mm zuwa 63 mm kuma faɗin 3 mm zuwa 5 mm.A matsayin mai yankan niƙa na shank, diamita na babban jiki ya bambanta daga 63 mm zuwa 160 mm, kuma faɗin kuma daga 3 mm zuwa 5 mm.S310 carbide sakawa mai kaifi uku an kulle su zuwa hagu da dama na babban jiki don tabbatar da ingantaccen rarraba ƙarfi.Baya ga ƙarin geometries don sarrafa kayan daban-daban, Horn kuma ya haɓaka abubuwan da ake sakawa tare da geometries don niƙa gami da aluminium.
Seco m carbide hobbing cutters tare da haƙƙin mallaka HXT shafi suma sun dace da sarrafa kayan aikin likita, kamar ƙwararrun mata.(Madogararsa: Seco)
3 + 2 ko 5-axis pre-karewa da kammala kayan ISO-M da ISO-S masu tauri (kamar titanium, hazo mai taurare karfe ko bakin karfe) na iya buƙatar ƙananan saurin yankewa da amfani da kayan aikin da yawa.Baya ga yin amfani da ƙwallo na gargajiya Baya ga dogon lokacin da ake zagayowar masana'antar, yin amfani da sabbin dabaru da dabaru na injina wajen yanke ƙarfe yakan zama ƙalubale.Idan aka kwatanta da masu yankan ƙwallon ƙafa na gargajiya na gargajiya, sabbin kayan aikin injin hob na Seco Tools na iya gajarta aikin gamawa mai cin lokaci da kashi 80%.Geometry na kayan aiki da sifa na iya cimma saurin mashin ɗin tare da manyan matakai ba tare da ƙara saurin yankewa ba.Kamfanin ya bayyana cewa masu amfani suna amfana daga gajeriyar lokutan sake zagayowar, ƙarancin canje-canjen kayan aiki, babban abin dogaro da daidaiton yanayi.
Mapal's Tritan-Drill-Reamer: Yanke gefuna uku da masu shiryarwa guda shida don daidaitattun ramukan taro na tattalin arziki.(Madogararsa: Mapal)
Haɗa matakan sarrafawa da yawa a cikin kayan aiki ɗaya don yin masana'anta a matsayin tattalin arziki gwargwadon yiwuwa.Misali, zaku iya amfani da Mapal's Drill-Reamer don rawar jiki da ream lokaci guda.Wannan wuka da aka sanyaya a ciki don bugawa, hakowa da reaming ana samun su cikin tsayin 3xD da 5xD.Sabuwar Tritan drill reamer tana da chamfers masu jagora guda shida don samar da kyakkyawan aikin jagora, kuma madaidaicin sarewa na ƙasa yana da sifar tsagi mai dacewa don cimma kyakkyawan cire guntu da gefuna mai son kai, wanda ke da gamsarwa.Gefen chisel mai nuna kai yana tabbatar da daidaiton matsayi mai kyau da ingantacciyar aikin bugawa.Yanke gefuna guda uku suna tabbatar da mafi kyawun zagaye da mafi girman aikin rami.Ƙarƙashin yankan reaming yana samar da yanayi mai inganci.
Idan aka kwatanta da masu yankan radius na gargajiya na gargajiya, Inovatools 'Curve Max masu yankan milling suna da juzu'i na musamman wanda zai iya cimma nisa mafi girma da tsalle-tsalle madaidaiciya yayin gamawa da kammalawa.Wannan yana nufin cewa kodayake radius ɗin aiki ya fi girma, kayan aikin har yanzu yana da diamita iri ɗaya (Source: Inovatools)
Kowane kamfani yana da buƙatun yanke daban daban.Wannan shine dalilin da ya sa Inovatools ke gabatar da jerin hanyoyin magance kayan aiki a cikin sabon kundin sa, wanda aka raba zuwa wuraren aikace-aikacen su, kamar kayan aiki da yin ƙira.Ko yana milling cutters, drills, reamers da counterbores, modular sabon tsarin Inoscrew ko daban-daban na gani ruwan wukake-daga micro, lu'u-lu'u mai rufi da kuma XL zuwa na musamman versions, masu amfani za su ko da yaushe sami abin da suke bukata domin wani takamaiman aiki Tool na.
Misali shine mai yankan yanki na Curve Max, wanda galibi ana amfani dashi don kayan aiki da masana'anta.Saboda na musamman lissafi, sabon Curve Max milling cutter yana ba da damar mafi nisa ta hanya da tsalle-tsalle madaidaiciya yayin kammalawa da kammalawa.Ko da yake radius mai aiki ya fi girma fiye da na gargajiya mai cikakken radius milling cutter, diamita na kayan aiki har yanzu iri ɗaya ne.
Kamar duk hanyoyin da aka gabatar a nan, ana sa ran wannan sabon tsari zai inganta ingancin saman da kuma rage lokacin sarrafawa.Waɗannan al'amuran suna cikin jigon kowane shawarar siyayya don sabbin kayan aikin yankan da kayan aiki da masana'antun kera don taimakawa cimma saurin kamfani, inganci, da maƙasudin riba na ƙarshe.
Portal alama ce ta Vogel Communications Group.Kuna iya samun cikakken kewayon samfuranmu da sabis akan www.vogel.com
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